FAQ 2.Payment term:T/T or L/C. 3.Inquiry: Please show me drawings and detail technical specifications 4.Delivery Detail:about 35 days from order Â
Vesconite (Standard Vesconite - Black) is a specialized thermoplastic made from internally lubricated polymers. Proved since the 1960's as an exceptional bearing material in demanding conditions, Vesconite gives low wear even in dirty or unlubricated conditions. Up to 10 times the life of bronze in dirty conditions. Vesconite has high dimensional stability and does not swell in water, in contrast to most synthetic materials which swell in water. For example, nylon swells up to 3% in water and softens.
Rods are Tubes are produced in Standard 1 meter lengths (39.37 inch = 3.28 feet)
Vesconite is available in Hollow bar (Bushing), Solid bar (Rod) and Plate (Sheet) form. It is easily machined and we also provide a fully finished machined bush/component service.
Features of Vesconite:
High Load Bearing Strength - VESCONITE has very low creep rates under design loadings of 4,351 psi (30 Mpa). Much higher load capacity than nylon and elastomers.
Dimensional Stability - The thermal expansion factor of VESCONITE is only 2.5 times that of bronze, lower than many of the competitors. HDPE and nylon is 5 and 10 times greater, respectfully.
No Water Swell - Only 0.5% at ambient. Negligible in sizing calculations. Most of the competition is way above this. Nylon has a 9-10% water swell. Elastomers have a 1.3 - 3% water swell. Phenolics are at generally at 1.6 - 2% water swell. Water swell is one of the primary causes leading to shaft seizure.
Low Friction - Dynamically, about half that of bronze and nylon. This allows for greater combinations of loads and speeds. Greasing of VESCONITE further deceases friction, allowing higher speeds and improved performance. Water is also an excellent lubricant for VESCONITE bushings.
Abrasion Resistance - VESCONITE provides outstanding abrasion resistance resulting in many times longer service life, when compared to bronze. It is also outperforms other products in poor lubrication and dirty conditions.
Longer Life of the Mating Surfaces - The wear of metal pins and shafts is reduced by up to 90% when VESCONITE bushings are used. This fact, alone, justifies the use of VESCONITE ΓÇô less maintenance.
Chemical Resistance Vesconite is highly resistant to diluted acids, organic solvents, oils, and petrol. It has limited resistance to strong acids and strong alkalis.
Temperature Resistance -Vesconite can withstand continuous temperatures up to 212°F (100°C) dry and 176°F (80°C) wet, with momentary peaks above this. Above 158°F (70°C) an expansion gap must be incorporated into the bearing design for a proper use.
Industries we supply Vesconite to:
- Marine
- Mining
- Railways
- Agriculture
- Earth Moving
- Heavy Transport
- Food & Beverage
- Materials Handling
- Bottling & Processing
- Steel, Paper & Textiles
- Hydraulics & Pneumatics
Vesconite Sheet Rod Bushing,Vesconite Tube Sheet,Vesconite Rod Sheet,Vesconite Tube Rod Hony Engineering Plastics Co.,Ltd. , https://www.honyplastic.com
Description:
The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries For example: Metallurgy, mining, power station and so on. The manufacturing equipment is 185MN or 100MN hydraulic press, the forging ratio >4.5, the technical condition is in accordance with the standard of ASTM, EN, DIN, ASME or GB etc.
The product can be provided as per your drawing or specified requirements.
Smelting Process:EF+LF + VD+VC The process as follow :Ingot →heat → forging →  Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2th Heat treatment →finishing machining →Inspection
Applications: The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.
Specifications:
Description
The heavy forging: forged ring, shaft, roller, flange, or gear
material
Alloy steel or stainless steel
Material standard
ASTM or GB/T3077-1999
SpecificationÂ
As per specified requirements
WeightÂ
Max. 250 ton
Smelting Process:
EF+LFÂ +Â VD+VC
Process
Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → InspectionÂ
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UTÂ standard
EN10228, ASTM A388 or JB/T 5000.15-1998Â
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery.
Â
Item
Process
Facility
Inspection items
Standard
01
Â
Steel material
 inspection
Â
Chemical composition
(EF+LF+VD)
Material standard
Â
surface
Ingot inspectionÂ
specification
Â
Ingot type and weight
Material standard
02
Â
Material
store
Â
Division put
warehouse management
1
 HeatÂ
Heat furnace
Temperature/Time
Heating processÂ
specification
Forging productionÂ
procedure
2
↓
Forging
Press
Reduction ratio,forgingÂ
temperature,deformation,Â
Surface and dimensions
Forging process card
Forging procedure
3
↓
Heat treatment
heat treatment
 furnace
heat treatment charts
1st heat-treatment card
Forging procedure
4
↓
RoughÂ
inspection
Â
Dimensions, apperance,
 Mark
Inspection specification
Forging procedure
5
↓
Rough UT
UTÂ equipment
Single defect, concentratedÂ
Defects bottom waveÂ
attenuation
UT standard orÂ
customer's technicalÂ
requirements
6
↓
Saw cutting
Saw machine
Dimension
IQC and forging
7
↓
rough turning
turning-lathe
Dimension,appearanceÂ
Rough machiningÂ
drawing
8
↓
UT
UTÂ equipment
Single defect, concentratedÂ
defects bottom wave attenuation
UT standard orÂ
customer's technicalÂ
requirements
9
↓
Q+TÂ
heat treatment
heat treatment
 furnace
heat treatment charts
Heating processÂ
specification
10
↓
Sampling or machining
machining tool
rough machining drawing
sampling drawing
sample machiningÂ
drawing
11
↓
mechanicalÂ
property test
 tensile testing machine/
impact testing machine
ambient temperature,humidity,
Test temp.Sample dimension,Â
test method
Standard
technical specification
12
↓
finishÂ
machining
machiningÂ
tool
Dimension,appearanceÂ
finish machining drawing
13
↓
UT
UTÂ equipment
Single defect, concentratedÂ
Defects bottom waveÂ
attenuation
UT standard orÂ
customer's technicalÂ
requirements
14
↓
MT
MTÂ equipment
Magnetic particleÂ
indication
Test standard orÂ
Technical requirements
15
↓
Mark
Steel seal
marking content
Product standard
Technical requirements
Forging process
16
↓
FinalÂ
inspection
Â
Appearance, dimension, mark
acceptance inspection
Product inspectionÂ
specification
Product standard
P.O.
17
Protection/
package
Blasting
Blasting equipment
appearance
coating thickness
Product standard
Technical requirements
Packaging & Delivery
Packaging Details:
wooden or steel package seaworthy packing
Delivery Detail:
about 35 days from order or as per customer requirement
1.Trade term:FOB/CIF/CFR.
Description:
The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries For example: Metallurgy, mining, power station and so on. The manufacturing equipment is 185MN or 100MN hydraulic press, the forging ratio >4.5, the technical condition is in accordance with the standard of ASTM, EN, DIN, ASME or GB etc.
The product can be provided as per your drawing or specified requirements.
Smelting Process:EF+LF + VD+VC The process as follow :Ingot →heat → forging →  Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2th Heat treatment →finishing machining →Inspection
Applications: The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.
Specifications:
Description
The heavy forging: forged ring, shaft, roller, flange, or gear
material
Alloy steel or stainless steel
Material standard
ASTM or GB/T3077-1999
SpecificationÂ
As per specified requirements
WeightÂ
Max. 250 ton
Smelting Process:
EF+LFÂ +Â VD+VC
Process
Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → InspectionÂ
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UTÂ standard
EN10228, ASTM A388 or JB/T 5000.15-1998Â
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery.
Â
Item
Process
Facility
Inspection items
Standard
01
Â
Steel material
 inspection
Â
Chemical composition
(EF+LF+VD)
Material standard
Â
surface
Ingot inspectionÂ
specification
Â
Ingot type and weight
Material standard
02
Â
Material
store
Â
Division put
warehouse management
1
 HeatÂ
Heat furnace
Temperature/Time
Heating processÂ
specification
Forging productionÂ
procedure
2
↓
ForgingVesconite Sheet Rod Bushing
Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
Model NO.: casted sae1045 f114 steel pinion and bevel gear
Type: Bevel Gear
Od: From 200mm to 5000mm.
Materials: Alloy, Stainless and Carbon Steel
Size: SAE1045 Steel Spur Pinion Gear Casting
Protection: Painted with Antirust Oils
Manipulate Way: Semi-Automatic Manipulation
Changes Way: Stepped
Trademark: casted 1045 pinion gear bevel gear spur gear
Transport Package: as Per Client′s Requirement
Specification: f114/c45 steel spur gear bevel gear
Origin: Jiangsu China
HS Code: 73269090
Model NO.: casted sae1045 f114 steel pinion and bevel gear
Type: Bevel Gear
Od: From 200mm to 5000mm.
Materials: Alloy, Stainless and Carbon Steel
Size: SAE1045 Steel Spur Pinion Gear Casting
Protection: Painted with Antirust Oils
Manipulate Way: Semi-Automatic Manipulation
Changes Way: Stepped
Trademark: casted 1045 pinion gear bevel gear spur gear
Transport Package: as Per Client′s Requirement
Specification: f114/c45 steel spur gear bevel gear
Origin: Jiangsu China
HS Code: 73269090
Name:Forged steel Spur Gear, Pinion Gear and Bevel Gear forging sae1045 casting pinion